Independent Off-Road Motorcycle Maintenance & Technical Guide

(Field Service & Garage Companion for 2024 350cc DOHC Enduro & Dual-Sport Platforms)

Keep your high-performance four-stroke enduro bike performing at race-ready levels with this structured, independently compiled maintenance guide and inspection workbook. Developed for dual-sport riders, trail enthusiasts, and home garage mechanics, this digital companion consolidates essential preventative servicing procedures, routine inspection workflows, and mechanical checklists for the redesigned 2024 350cc platform.

Whether you are performing scheduled oil and filter changes, inspecting valve clearances on the DOHC valvetrain, checking closed-cartridge fork oil heights, or understanding the fuse-less electrical system, this guide provides clear, practical technical workflows for your garage workbench.

Compatible 2024 Enduro & Dual-Sport Models:

• KTM 350 EXC-F (Dual-Sport Platform)

• KTM 350 EXC-F Six Days (Special Edition Platform)

• KTM 350 XW-F (Off-Road Enduro Platform)

• (Equipped with 349.7cc DOHC Fuel-Injected Four-Stroke Engines)

Key Technical Workflows Included:

• 350cc DOHC Engine Preventative Care: Maintenance inspection workflows for high-revving four-stroke engines, valve clearance measurement routines (feeler gauge specifications at TDC), spark plug replacement, and oil screen/filter change intervals.

• Fuel Injection & Air Intake Upkeep: Fuel system pressure checks, inline 10-micron fuel filter replacement intervals, throttle cable free-play adjustments, and airbox intake boot inspection.

• WP Closed-Cartridge Suspension Maintenance: General inspection workflows for 48mm closed-cartridge spring front forks, fork seal cleaning, air-bleeding procedures, and linkless PDS rear shock lower pivot bearing inspection.

• Hydraulic Clutch & Drivetrain: DDS diaphragm clutch lever free-play adjustments, hydraulic mineral oil/fluid inspection routines, drive chain slack guidelines, and sprocket wear checks.

• Chassis & Anti-Squat Frame Care: Steering stem bearing greasing workflows, swingarm pivot torque checks, hybrid subframe mounting inspections, and wheel bearing diagnostic checks.

• Next-Gen Electrical & OCU Diagnostics: Understanding the fuse-less Offroad Control Unit (OCU), LED circuit status indicators, battery health monitoring, and wiring harness rub-point inspection.

• Braking System Maintenance: Caliper slide-pin lubrication, brake pad wear-limit inspections, and hydraulic brake line flush procedures.

• Fluid Capacities & Fastener Reference: Quick-reference tables for engine oil volumes, coolant mixing ratios, and standard chassis fastener torque specifications.

Digital Product Details:

• Format: Digital Download (.PDF)

• Delivery: Instant secure download link delivered automatically to your email after checkout.

• Features: Fully searchable text (Ctrl+F enabled), clear section bookmarks, and formatted for printing individual workshop sheets.

• Compatibility: Fully viewable on all smartphones, iPads, Android tablets, laptops, and garage workstations.

Frequently Asked Questions (FAQ)

Q: Is this an official manufacturer factory workshop manual?
A: No. This is an independently authored technical maintenance companion and DIY reference guide created for motorcycle owners and riders. It is not an official OEM factory publication.

Q: Does this guide cover the 2024 model updates?
A: Yes, it contains practical maintenance workflows, inspection checklists, and service intervals applicable to the updated 2024 generation, including the closed-cartridge front forks and the OCU electrical system.

Q: How do I access my files after purchasing?
A: As soon as checkout completes, you will be redirected to an instant download screen, and a permanent backup download link will be emailed to your inbox.

Intellectual Property & Compatibility Disclaimer

This publication is an independently developed technical reference guide intended strictly for educational, informational, and preventative maintenance purposes. This product is not an official OEM factory publication, nor is it endorsed, authorized, sponsored, or affiliated with KTM AG, Pierer Mobility AG, or their subsidiaries. All motorcycle model designations (such as 350 EXC-F, Six Days, XW-F) and brand names are used solely under nominative fair use to describe the vehicle compatibility of this aftermarket maintenance guide.